1～9 item / All 9 items
精密さと耐久性を両立。多数個取りでも安定成形を実現！生産効率を高める技術資料を配布中！
不二精機の精密金型は、医療・容器・自動車分野で幅広く採用されています。 ハイサイクル対応とロングライフ設計により、同一成形機でも高い取数と安定した品質を両立。 PET・PP・COP・PVC・K樹脂・MBSなど多様な素材特性を考慮した最適設計を行っています。 さらに、国内開発後も海外拠点でのメンテナンス体制を整備し、グローバルなサポートを実現。 キャビティ精度・互換性・保守性を高水準で維持しながら、効率的な成形環境を提供します。 【実績例】 ・採血管（PET／32取）・ピペット（PP／48取） ・COPバレル（COP／8取）・TP外（PVC・K樹脂・MBS／48取） ・オーバーキャップ（PP／32取） さらに、金型＋αのご提案で最適な成型環境を実現！ ※詳細はPDFダウンロードまたはお気軽にお問い合わせください。
Achieving stabilization of molding through shape optimization and review of the cooling circuit! Introducing examples of molds that have realized stability and improvement in production! Technical materials are also being provided.
The precision molds from Fuji Seiki are widely used in the medical, container, and automotive fields. With high cycle compatibility and long-life design, they achieve both high production counts and stable quality even with the same molding machine. We conduct optimal designs considering the diverse material characteristics of PET, PP, COP, PVC, K resin, MBS, and more. We faced challenges in quality stability due to variations in molding conditions. → By optimizing shapes and reviewing cooling circuits, we have achieved stabilization in molding! This case study supports continuous improvement by building a "consultative relationship" with customers. 【Features】 ■ Improved productivity for high cycles ■ Cost reduction through high-volume production ■ Excellent compatibility in design ■ Strict management of cavity-to-cavity differences ■ Material selection ensuring durability ■ Consideration for ease of disassembly/assembly, significantly improving maintenance efficiency *For more details, please download the PDF or feel free to contact us.
Our area of expertise is "ultra-precision molds"! We support Japan's industry and future through our molds.
Since its founding, Sousei Engineering has made it its philosophy to continuously create new technologies centered on advanced mold processing techniques and contribute to the development of society. We provide a supply of processed parts that can accommodate a wide variety of industries and products, in addition to processing technologies tailored to mold specifications, such as proposals for new structural components resulting from the fusion of 3D printing and our processing technology capabilities, along with a processing technology-oriented approach. With the spirit of "Mind of Technology," we aim to be a company that satisfies our customers and continue to pursue creativity and challenges. 【Sales Items】 ■ Mold design, manufacturing, and prototyping (Precision transfer molding molds, ultra-precision injection molding molds, press molds) ■ Design and manufacturing of various mold components and jigs *For more details, please refer to the PDF document or feel free to contact us.
![High difficulty molds [*Case study of adoption in the Tier 1 automotive industry*]](https://image.mono.ipros.com/public/product/image/2063432/IPROS8539764832874189332.png?w=280&h=280)
Proposing optimal fluid balance design to resolve quality issues! Introducing examples of high-difficulty molds! Technical materials are also available!
The precision molds from Fuji Seiki are widely used in the medical, container, and automotive fields. With high-cycle compatibility and long-life design, they achieve both high output and stable quality even with the same molding machine. We conduct optimal designs considering the diverse material properties of PET, PP, COP, PVC, K resin, MBS, and more. Challenge: Resin burrs caused by thickness variation in laminated press products → We propose an optimal flow balance design to resolve quality issues! For high-difficulty molding challenges, we utilize flow analysis for gate placement and balance design, suppressing burr occurrence through optimization on the mold side. This has improved production stability. 【Features】 ■ Increased productivity for high-cycle production ■ Cost reduction through multiple cavity designs ■ Excellent compatibility in design ■ Strict management of cavity-to-cavity differences ■ Material selection ensuring durability ■ Consideration for ease of disassembly/assembly, significantly improving maintenance efficiency *For details, please download the PDF or feel free to contact us.
Stable molding even with multiple cavities! Mold technology that enhances production efficiency.
In the home appliance industry, the durability of molds and stable quality are essential for mass production of products. In particular, high-cycle molding significantly affects production efficiency, making the longevity of molds crucial. Inadequate molds can lead to molding defects and increased downtime, potentially raising production costs. Our high-precision, long-lasting mold technology achieves both high output and stable quality through high-cycle compatibility and long-life design. 【Application Scenarios】 - Mass production of plastic parts for home appliances - Improved production efficiency through high-cycle molding - Compatibility with various materials (such as PET, PP, COP, etc.) 【Benefits of Implementation】 - Mass production of products with stable quality - Cost reduction through decreased mold replacement frequency - Increased design flexibility for products due to compatibility with various materials
Achieving both precision and durability, contributing to the improvement of optical lens quality!
In the optical lens industry, high-precision molding of molds is required to maintain high optical performance. In particular, the shape accuracy and surface roughness of the lenses significantly affect the performance of the products, making the quality of the molds crucial. Inadequate molds can lead to lens distortion and abnormal light refraction, potentially resulting in a decline in product quality. Fujiseiki's high-precision, long-life mold technology enables precise molding of optical lenses and contributes to the improvement of product quality. 【Application Scenarios】 - Manufacturing high-precision lenses - Mass production of optical components - Improvement of quality control 【Effects of Implementation】 - Stable supply of high-precision products - Improved yield - Enhanced production efficiency
Products that are safe and secure, meeting hygiene standards for food packaging, using precision mold technology.
In the food packaging industry, high hygiene standards are required to ensure product safety. Particularly for containers and packaging materials that come into direct contact with food, it is important to prevent foreign matter contamination and quality degradation during the molding process. Inappropriate molds can cause these issues, potentially negatively impacting product quality and consumer health. Fujiseiki's high-precision, long-life molds are designed to address these challenges and improve the hygiene of food packaging. 【Usage Scenarios】 - Food containers - Packaging materials - Medical containers 【Benefits of Implementation】 - Reduced risk of foreign matter contamination - Improved product quality - Increased yield through stable molding
Mold technology that enhances the design of cosmetic containers, achieving both precision and durability.
In the cosmetics container industry, the design aspect that influences the product's brand image is crucial. Achieving beautiful designs requires high precision in molds and efficient production through multiple cavities. Mold defects can lead to poor product appearance and decreased production efficiency, potentially damaging the brand image. Fujiseiki's high-precision, long-lasting mold technology accommodates various materials and balances stable quality with high productivity, maximizing the design potential of cosmetics containers. 【Usage Scenarios】 - Manufacturing containers with high design quality - Mass production of high-quality cosmetics containers - Adaptation to various materials 【Benefits of Implementation】 - Stable supply of beautifully designed containers - Improved production efficiency - Enhanced brand image
High-precision mold technology that supports the precise movements of robots.
In the robotics industry, miniaturization and high precision of components are required to enhance product reliability and operational accuracy. Particularly for robot parts that endure repetitive movements or high loads, high precision and durability of molds are crucial. Inadequate molds can lead to a decline in component quality and malfunctioning of robots. Fujiseiki's high-precision, long-life molds contribute to stable quality and improved production efficiency through high-cycle compatibility and long-life design. 【Application Scenarios】 - Enclosures for precision robots - Joints - Small precision parts 【Benefits of Implementation】 - Stable supply of high-quality components - Improved production efficiency - Cost reduction
